Tag Archives: yarn

Visiting the Oaxaca Wool Mill: Lanera de Ocotlan

In 1996 Englishman Graham Johnson came to Ocotlan de Morelos from Mexico City to open a woolen mill.  The mill was designed to streamline the production process for making yarn and weaving cloth from local churro sheep wool* without sacrificing quality.

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Graham was a tinkerer. He loved machinery, especially the old carding and spinning machines that were being replaced by computerization. He bought these up, shipped them to Oaxaca from the United States and the United Kingdom, and refurbished them. Often, he would find or make the parts to keep them going. Many were 30 and 40 years old already.

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Over time the mill diversified and made luxuriously soft merino bed blankets and throws, fancy yak hair mecate horse reins, cinch chord for saddle belts, colorful wool tassels to decorate saddles, horse blankets and rugs for home decor.

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They kept a supply of all types of wool to work with and blend, continuing to experiment to produce soft and durable products. In addition to merino, the mill cleaned and spun cashmere, mohair, Lincoln and other breeds. They still do.

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Then, Graham died suddenly from a heart attack in 2009, and there was a question about who would keep the business going.

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I remember when I first met Graham on one of my early visits to Oaxaca. It was probably 2005 or 2006. The mill was running at full capacity and you could hear the hum of machinery as you walked down the open corridor separating the rooms where the work was done.  It was impressive then what these old machines and talented local employees could do.

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Now, when I revisited with my friend Scott Roth, who has been working with weavers, wool, dyes, and the hand-loomed rug weaving process for over 40 years, I could see the changes. Scott brought with him replacement parts for some of the machines. Machines that were working ten years ago now need repair. Old belts, bearings, wires, cogs and wheels break, wear out.

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For the past two years, Graham’s 37-year old daughter Rebecca has stepped in and is learning the operation. The mill is 25 years old and Rebecca is determined to keep her father’s dream alive.

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At her side are Rosalba (Rosie) Martinez Garcia, who has been there for 18 years and knows just about everything about the mill.  Helping are Angel Laer Ambocio Perez (above) and Alejandro Maldonado Santiago. They know a thing or two, too, although their tenure is much shorter.

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Rebecca loves textiles. She loves yarn. She wants to supply all types of yarns for knitting and weaving and other fiber arts. There are beautiful rugs and blankets stacked on shelves that were made before her father passed that are for sale.

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Spare parts for anything is essential here in Mexico. Equipment can be old. It can still be good, functional, valued. If one has the necessary parts to keep it going. Graham wasn’t the only tinkerer here. People save, cobble together, recycle, repurpose. Things get jimmied together and continue to work. People here learn how to be resourceful with what they have. It’s something I’ve learned being here.

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As Scott and Rebecca worked out numbers to complete their transaction, I wandered the mill, remembering Graham. A cat ran across the corridor to hide. A young tree struggled to grow up from the crack in the concrete. A rusted yarn holder cast shadows on the adobe wall. I loved being there, another part of the textile heaven that is Oaxaca.

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Where to Find It: Lanera de Ocotlan, 119 Benito Juarez, Ocotlan de Morelos, Oaxaca, Tel:  951-294-7062. Email: Rebecca Johnson at  becky_madonna@hotmail.com for an appointment to visit. Directions: Continue straight past the Zocalo and the Mercado Morelos two blocks. The wool mill door will be on your left. It is unmarked.

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Footnote: *Local wool is shorn from churro sheep which were brought to Mexico by the Spaniards with the conquest in 1521. The sheep are raised in the high mountains above Ocotlan in San Baltazar Chichicapam. The mountain range separates the Tlacolula and Ocotlan valleys. The altitude there produces a soft, dense fleece. There are still some, like Yolande Perez Vasquez, who use hand carders and the drop spindle to produce the best yarn, but this is a costly, labor-intensive process that yields a premium yarn that is very dye absorbent. Few weavers are able to pay the price.

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Natural Dye Workshop Yields Glorious, Colorfast Textiles

Working with natural dyes like cochineal that yield red, indigo blue, wild marigold (pericone) and fustic to give us yellow, is like being a pastry chef and following a recipe.  It helps to know a little chemistry or have a willingness to learn.

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Indigo dye bath percolating

Eric Chavez Santiago and Elsa Sanchez Diaz, Mexico’s most knowledgeable natural dye experts and our workshop leaders, take us through the steps to use a non-toxic process to mordant wool that we will  use to dye cochineal, fustic and wild marigold.  Wool that we dye with indigo requires no mordant but another set of intricate steps that will guarantee a result of intense blue and its variations. See the green bloom in the photo above. The chemistry here is to allow no oxygen to enter the dye bath. Stirring is a no-no.

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The intense colors we get depend on a number of factors, including the original color of the natural wool, the amount of dye for the recipe, the length of time in the dye bath, the number of dips, how little dye is left in the dye bath, and whether we use an acid (lime juice, for example) or a base (baking soda, alum or ashes).  Eric and Elsa have developed an extraction technique for the cochineal that yields the most intense, concentrated color.  The extract can be saved and refrigerated for later use and then refreshed.

  • 1-Day Workshop: $125 USD
  • 2-Day Workshop: $235 USD
  • 3-Day Workshop: $355 USD

Workshops include all instruction, formulas and dye sampler. The 3-Day Workshop includes making a shibori scarf dyed with indigo.

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In the three-day Oaxaca Natural Dye Secrets workshop, we go through the basics and then tackle more advanced dyeing techniques using acids, bases, and over-dyeing.  Over-dyeing is when you first dye your fiber with the base color such as red (cochineal) or yellow (fustic or wild marigold).  The red is then dipped in the indigo dye bath to yield various shades of purple depending on the shade of red.

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This is not a complex process, but requires attention and following the recipes.  By the end of the workshop, participants have color samples with specific formulas/recipes for all the shades from yellow to green to pink to red to orange to purple to blue.

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During the workshop, we also experiment with shibori dye techniques using indigo with 100% cotton fabric.  The resulting pattern depends on how we fold, wrap, package, or tie the fabric.  Some use rubber bands, string, marbles, sticks, and other materials to manipulate the design.

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Everything depends on whether the material is a protein (animal) or cellulose (plant) fiber.  Cochineal only works best with protein fibers that are mordanted in advance.  Indigo is not really a dye but a stain and only coats the surface of the fiber (which you can see through a microscope).  Indigo works well with protein AND cellulose fibers.  And, wow, does it attach to everything it touches!

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Our participants come from throughout the world.  They include novices and experienced fiber artists/dyers.  Several had never been to Oaxaca before.  They have included an English professor,  a faculty member in architecture and interior design, mixed media artists, and two professional weavers.  Everyone comes away with a great experience and more information than they ever dreamed possible.

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We can schedule a workshop to suit your travel schedule. Contact us.